ID # 35857435

2025 McHale Fusion Vario Plus - Variable Chamber Integrated Baler Wrapper

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Overview

Fusion Vario Plus - Variable Chamber Integrated Baler Wrapper

THE MOST ADVANCED INTEGRATED BALER WRAPPER RANGE 

The McHale Fusion range has been developed with a focus on operator comfort and machine performance, while still ensuring the renowned simplicity and reliability is maintained. Our specialist team of engineers have maximised machine intake and output, increased bale density and reduced maintenance intervals to ensure the Fusion range of machines surpasses all your baling and wrapping expectations.

These levels of comfort, when paired with proven features such as the patented bale transfer system and the vertical wrapping ring, enable the McHale Fusion range of machines to offer durability, reliability and high output to the end user.

The MCHALE FUSION VARIO PLUS is a fully automatic integrated baler wrapper which can apply film or net wrap to the barrel of the bale, delivering optimum bale shape and bale density. The Vario Plus can provide high quality fodder through the use of the film binding system, resulting in better quality silage and easier feed out. This machine provides a number of benefits as the task of baling and wrapping can be carried out using one machine. There is also a labor saving, as one operator, one tractor and one machine can complete baling and wrapping duties. The McHale Fusion Vario Plus also has the ability to make bales of hay and straw from 0.6m to 1.68m (2’–5’6″) but in haylage or silage, it produces bales from 1m to 1.45m (3 ‘ 3 “–4 ‘8 “) to allow for wrapping.

It features two unique patents; a patented bale transfer system and a patented vertical wrapping ring. The machine is ISOBUS compatible and can be operated through the tractor terminal or ISO-Play 7 or 12 terminals.

Film Binding

The concept of putting film on the barrel of the bale is known as “Film Binding Technology.” The plastic, which is applied to the barrel of the bale forms an additional layer of wrap across the largest surface of the bale, whilst also binding the bale together.

The film which is applied to the barrel of the bale can be stretched according to the manufacturers recommendations which is a higher ratio than can be achieved with net wrap. This additional layer of film on the barrel of the bale provides higher quality silage as the film can be stretched more than net. This in turn, expels more air, resulting in better silage quality.

By using film to bind the bale together, removal and recycling of the film is made easier as the farmer is only left with one form of waste to recycle and can avoid the unpleasant and time consuming job of separating net from the plastic.

Patented Bale Transfer

When the bale is bound in the bale chamber, the bale chamber splits horizontally. As the top section of the bale chamber moves up, the lower section of the bale chamber simultaneously moves up and out, transferring the bale onto the wrapping platform.

Control Terminals

The McHale Fusion Vario Plus is fitted with ISOBUS as standard. For customers without an ISOBUS tractor, an optional ISO-PLAY 7 or ISO-PLAY 12 terminal can be used. Through the ISOBUS tractor’s terminal or McHale’s ISO-PLAY terminals, the operator is provided with clear indicators of machine performance and allows for increased levels of monitoring, through the graphic display.

Fusion Vario Plus - Variable Chamber Integrated Baler Wrapper

The McHale Fusion Vario Plus is a fully automatic variable chamber integrated baler wrapper, which consists of a high output baler and a vertical wrapping ring. The machine benefits from two unique patents; a patented bale transfer system and a patented vertical wrapping ring.

Spotlight Series | McHale Fusion Vario Plus

In this episode of our Spotlight Series, we take a look at the new McHale Fusion Vario Plus which is now ISOBUS controlled and binds with either film or net.

Specifications
Model
Integrated Baler Wrapper
Category Name
Agriculture
Year
2025
Sale Type
New
Manufacturer
McHale
standard features
2.1m Profi-Flo Pick-Up Film or Net Binding ISOBUS/  ISO-Play
2x Inbuilt Camera System Drop Floor Unblocking System Double Drive Variable Bale Chamber
15 Knife Chopper Unit with Heavy-Duty Rotor Single Belt Bale Chamber with Endless Belt Bale Shape Assist Indicators
Patented Bale Transfer Delivering Higher Output High Speed Vertical Wrapping Ring Spring Tine Crop Roller
bale chamber
Diameter 0.6 – 1.68m (2’–5’6″)
Width 1.23 m (4′)
Bale Chamber Feed 15 Knife Chopper Feed Rotor
Number of Belts 1
chopper unit
Type NRF or Net
Layer Adjustment In-Cab
Net or NRF Roll Capacity 4
Binding System Infinite Stretch
Control Manual or Automatic
transmission
Gearbox Split Drive
Pick Up Protection Slip Clutch
Main Drive Protection Cam Clutch
Chain Lubrication Continuous
Bale Chamber Double Drive
control
Control System ISOBUS
Operation Fully Automatic
Density Adjustment In-Cab
Bale Size Adjustment In Cab
Inbuilt Camera 2x Inbuilt Camera
other
Axle 8 stud
Brakes Standard: Hydraulic (Option: Air)
Tyres Standard 650/50/22.5
Tyres Optional 680/50/22.5
Bale Kicker N/A
Side Tip Option
Road Lights Standard
tractor
Minimum Hydraulic Flow 45 l/min @ 180 bar
Hydraulic System Open Centre, Closed Centre or Load Sensing
Electronics 12 Volt DC, 20 amp
Minimum Power Requirements 85kW (114hp)
dimensions & weight
Length 6.3m (20’8″)
Width 2.94m (9’8″)
Height 3.3m (10’10”)
Weight 6500kg* (14,330 lbs)
literature
Name Link
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